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6:04 min
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Hello, my name is Matt Hillman, senior economist at Board, and
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for this month's economic outlook, we're going to be going over the US
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manufacturing sector. At the beginning of this year, we expected US
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manufacturing to trend broadly flat through 2026 due to several
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economic headwinds it was facing, such as inventory buildup
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due to tariff-induced front-loading, interest rates remaining
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restrictive, tariff-related uncertainty, and consumer health
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concerns.
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However, the first half results for manufacturing have been stronger than
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expected. May marked the strongest ISM manufacturing
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PMI reading in almost four years. While the total industry figures
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are up, this is not a uniform recovery, and upon a closer
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look, there's different economic drivers and expectations acting on the sector.
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One side of manufacturing is being supported by committed capital investment.
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Another side looks strong in orders data, but the
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underlying demand signal is less durable and more volatile.
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That distinction is the central planning issue for manufacturers
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going forward. This chart shows new orders for both core
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manufacturing and consumer goods are up year over
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year. Core manufacturing in this sense refers to
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capital-intensive business-to-business categories such as those tied to
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AI infrastructure, data centers, transportation equipment, and smart factory
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automatization.
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Consumer goods include categories such as food, beverages, household
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products, apparel, and textiles.
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At first glance,
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that looks like broad-based demand recovery.
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However, a more accurate interpretation is that those two lines are being driven
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up by very different economic forces.
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On the core side, companies are placing orders against multi-year
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capital budgets. The manufacturing investment cycle tied to AI
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infrastructure and advanced computing has moved close to
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$1.8 trillion in announced commitments since the start of
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2025, including very large programs from Apple,
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Micron, IBM, TSMC,
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and others.
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On the consumer side, new orders growth should be approached with
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much more caution. The numbers are up, but the driver
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behind it is not necessarily strong household demand.
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To see the difference, we need to look from new orders to
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backlogs. For core manufacturing, new orders are translating into
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unfilled orders and longer lead times.
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Electronic components and semiconductors remain in short supply.
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Capital expenditure lead times are still measured in months, and consumers are
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effectively waiting for capacity.
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That is what real capacity-constrained demand looks like.
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The problem is less about finding demand and more about fulfilling it reliably.
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On the consumer goods side, the pattern is much different.
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New orders are up, but backlog formation is much weaker.
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The pattern is more consistent with defensive procurement,
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manufacturers buying ahead of input price increases and supply chain
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disruptions rather than actual consumer-driven demand for their products.
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That is a practical risk. The new order book can look
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healthy while the channel is being filled by inventory decisions rather than
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customer pull-through.
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For consumer-linked manufacturers, that is the difference between
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planning for growth and planning for inventory risk.
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The reason we're not seeing the same follow-through on the consumer side than the
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B2B side is that the consumer environment is under pressure from
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several directions. The top three of which being, first, energy
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prices. The Strait of Hormuz closure earlier this year led to a
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sharp oil price shock that is trickling directly into
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increased household transportation costs and energy costs.
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Second being labor. The June jobs report showed slowing
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job growth while unemployment remained steady at 4.2%.
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The broader signal here is that hiring momentum is not
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accelerating.
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And lastly, wages.
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The Atlanta Fed Wage Growth Tracker moved lower in May, and wage
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growth for job stayers dropped sharply.
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The premium for switching jobs has narrowed, and that
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is signaling that workers' bargaining power is beginning to cool.
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For planners, the issue is not an isolated headwind.
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It is a combination of several different issues.
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A softer consumer pull-through, higher input cost uncertainty, and less
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margin flexibility. At the same time, manufacturers are still looking to
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buy ahead. Putting it all together,
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the headline is that manufacturing in the US as a
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whole is stronger than we expected in January.
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But beneath that headline, the sector is split.
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Core manufacturing is supported by real capital investment and constrained
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capacity. Consumer-linked manufacturing, however, is dealing with
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order strength that likely reflects defensive
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procurement more than durable end-use demand.
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That leads to three planning priorities for this quarter.
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First, pressure test inventories.
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Run a scenario where input costs normalize faster than expected, but
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consumer demand does not. In that case, risk
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shifts from not having enough supply to carrying too much
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inventory at the wrong cost basis.
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Second, review supplier concentration.
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The firms that managed prior supply shocks well were those
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that already diversified their supplier base.
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This is the moment to recheck that discipline.
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Third, make scenario planning a more frequent part of your planning
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cycle. Do not rely just on annual scenario
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planning. The range of outcomes in this current
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macroeconomic environment is becoming too wide for one baseline
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scenario to make the full decision process off of.
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Putting it all together, the headline is that manufacturing in the
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US as a whole is stronger than we expected in January.
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But beneath that headline, the sector is split.
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Core manufacturing is supported by real capital investment and constrained
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capacity,
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while consumer-linked manufacturing is dealing with order strength that likely
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reflects defensive procurement more than durable end-use demand.
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That leads to three planning priorities for manufacturers this quarter.
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First being pressure test your inventories.
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Run a scenario where input costs normalize faster than expected,
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but consumer demand does not. In that case, the risk shifts from
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not having enough supply to carrying too much inventory at the wrong
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cost basis.
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Second, review supplier concentration.
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The firms that managed prior supply shocks well were those that
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had already diversified their supply chains.
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This is the moment to recheck that discipline.
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Third, make scenario forecasting a more frequent part of your planning
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cycle, not just a part of annual supply planning.
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The range of outcomes in this economic environment are becoming too wide for
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one baseline scenario to make full decisions off of
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throughout the year.
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The firms that invest in planning capability will be better positioned to protect
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margins throughout the second half of this year.